

FOLLOWUS
1.College of Electrical Engineering, Zhejiang University, Hangzhou 310027, China
2.Department of Mechanical and Automation Engineering, Chinese University of Hong Kong, Hong Kong, China
[ "Yong-gang PENG, pengyg@zju.edu.cn" ]
Received:09 July 2013,
Revised:2014-1-15,
Accepted:18 November 2013,
Published:2014-02
Scan QR Code
Yong-gang PENG, Jun WANG, Wei WEI. Model predictive control of servo motor driven constant pump hydraulic system in injection molding process based on neurodynamic optimization[J]. Frontiers of Information Technology & Electronic Engineering, 2014, 15(2): 139-146.
Yong-gang PENG, Jun WANG, Wei WEI. Model predictive control of servo motor driven constant pump hydraulic system in injection molding process based on neurodynamic optimization[J]. Frontiers of Information Technology & Electronic Engineering, 2014, 15(2): 139-146. DOI: 10.1631/jzus.C1300182.
研究目的
2
提出一种注塑过程伺服电机驱动定量泵液压系统,解决注塑过程的节能问题,针对注塑过程液压系统压力流量的耦合、精确控制难题,提出一种基于神经动态优化的模型预测方法,实现注塑过程液压系统的精确闭环控制。
创新方法
2
由于在线优化的速度和计算能力限制,目前模型预测控制主要应用于控制器性能高、反应过程较慢的大型过程控制系统。本文将基于神经动态优化的模型预测控制应用于注塑成型过程,利用神经动态优化的在线并行优化处理能力,提高了优化速度,使得模型预测控制可以应用于较快响应的动态过程控制。
研究手段
2
建立了注塑过程伺服驱动定量泵液压系统模型,并将其转化为非线性投影系统形式,然后采用基于神经动态优化的模型预测控制方法对其进行精确控制,解决了快速响应过程的模型预测控制快速在线优化问题,克服了注塑过程中外界的干扰,实现了精确闭环控制。
重要结论
2
由于神经网络并行处理和分布式计算特点,基于神经动态优化的模型预测控制使得优化速度满足注塑成型过程的精确模型预测控制。模型预测控制可以扩展到一类变化较快对象的控制。
In view of the high energy consumption and low response speed of the traditional hydraulic system for an injection molding machine
a servo motor driven constant pump hydraulic system is designed for a precision injection molding process
which uses a servo motor
a constant pump
and a pressure sensor
instead of a common motor
a constant pump
a pressure proportion valve
and a flow proportion valve. A model predictive control strategy based on neurodynamic optimization is proposed to control this new hydraulic system in the injection molding process. Simulation results showed that this control method has good control precision and quick response.
B.M. Akesson , , , H.T. Toivonen . . A neural network model predictive controller . . J.Process Contr. , , 2006 . . 16 ( ( 9 ): ): 937 - - 946 . . DOI: 10.1016/j.jprocont.2006.06.001 http://doi.org/10.1016/j.jprocont.2006.06.001 . .
A. Draeger , , , S. Engell , , , H. Ranke . . Model predictive control using neural networks . . IEEE Contr.Syst. , , 1995 . . 15 ( ( 5 ): ): 61 - - 66 . . DOI: 10.1109/37.466261 http://doi.org/10.1109/37.466261 . .
R. Dubay . . Self-optimizing MPC of melt temperature in injection moulding . . ISA Trans. , , 2002 . . 41 ( ( 1 ): ): 81 - - 94 . . DOI: 10.1016/S0019-0578(07)60204-3 http://doi.org/10.1016/S0019-0578(07)60204-3 . .
F. Gao , , , W.I. Patterson , , , M.R. Kamal . . Cavity pressure dynamics and self-tuning control for filling and packing phases of thermoplastics injection molding . . Polym.Eng.Sci. , , 1996 . . 36 ( ( 9 ): ): 1272 - - 1285 . . DOI: 10.1002/pen.10521 http://doi.org/10.1002/pen.10521 . .
F.R. Gao , , , Y. Yang , , , C. Shao . . Robust iterative learning control with applications to injection molding process . . Chem.Eng.Sci. , , 2001 . . 56 ( ( 24 ): ): 7025 - - 7034 . . DOI: 10.1016/S0009-2509(01)00339-6 http://doi.org/10.1016/S0009-2509(01)00339-6 . .
J.J. Hopfield , , , D.W. Tank . . "Neural" computation of decisions in optimization problems . . Biol.Cybern. , , 1985 . . 52 ( ( 3 ): ): 141 - - 152 . . DOI: 10.1007/BF00339943 http://doi.org/10.1007/BF00339943 . .
X.L. Hu , , , J. Wang . . An improved dual neural network for solving a class of quadratic programming problems and its k-winners-take-all application . . IEEE Tran.Neur.Networks , , 2008 . . 19 ( ( 12 ): ): 2022 - - 2031 . . DOI: 10.1109/TNN.2008.2003287 http://doi.org/10.1109/TNN.2008.2003287 . .
S.N. Huang , , , K.K. Tan , , , T.H. Lee . . Predictive control of ram velocity in injection molding . . Polym.Plast.Technol.Eng. , , 1999a . . 38 ( ( 2 ): ): 285 - - 303 . . DOI: 10.1080/03602559909351578 http://doi.org/10.1080/03602559909351578 . .
S.N. Huang , , , K.K. Tan , , , T.H. Lee . . Adaptive GPC control of melt temperature in injection moulding . . ISA Trans. , , 1999b . . 38 ( ( 4 ): ): 361 - - 373 . . DOI: 10.1016/S0019-0578(99)00029-4 http://doi.org/10.1016/S0019-0578(99)00029-4 . .
S.N. Huang , , , K.K. Tan , , , T.H. Lee . . Neural-network-based predictive learning control of ram velocity in injection molding . . IEEE Trans.Syst.Man Cybern.C , , 2004 . . 34 ( ( 3 ): ): 363 - - 368 . . DOI: 10.1109/TSMCC.2004.829304 http://doi.org/10.1109/TSMCC.2004.829304 . .
M.P. Kennedy , , , L.O. Chua . . Neural networks for nonlinear programming . . IEEE Trans.Circ.Syst. , , 1988 . . 35 ( ( 5 ): ): 554 - - 562 . . DOI: 10.1109/31.1783 http://doi.org/10.1109/31.1783 . .
J.H. Liao , , , C.C. Tsai , , , H.C. Chang . . Adaptive generalized predictive PI control of injection molding processes . . Proc.4th Int.Conf.on Automation Technology , , 1996 . . p.711 - - 718 . . . .
Q.S. Liu , , , J. Wang . . A one-layer recurrent neural network with a discontinuous hard-limiting activation function for quadratic programming . . IEEE Trans.Neur.Networks , , 2008 . . 19 ( ( 4 ): ): 558 - - 570 . . DOI: 10.1109/TNN.2007.910736 http://doi.org/10.1109/TNN.2007.910736 . .
S.B. Liu , , , J. Wang . . A simplified dual neural network for quadratic programming with its KWTA application . . IEEE Trans.Neur.Networks , , 2006 . . 17 ( ( 6 ): ): 1500 - - 1510 . . DOI: 10.1109/TNN.2006.881046 http://doi.org/10.1109/TNN.2006.881046 . .
R. Mahadevan , , , F.J. Doyle . . Efficient optimization approaches to nonlinear model predictive control . . Int.J.Robust Nonl.Contr. , , 2003 . . 13 ( ( 3-4 ): ): 309 - - 329 . . DOI: 10.1002/rnc.820 http://doi.org/10.1002/rnc.820 . .
M. Morari , , , J.H. Lee . . Model predictive control: past, present and future . . Comput.Chem.Eng. , , 1999 . . 23 ( ( 4-5 ): ): 667 - - 682 . . DOI: 10.1016/S0098-1354(98)00301-9 http://doi.org/10.1016/S0098-1354(98)00301-9 . .
Y.P. Pan , , , J. Wang . . Model predictive control for nonlinear affine systems based on the simplified dual neural network . . IEEE Int.Symp.on Intelligent Control and Control Applications , , 2009 . . p.683 - - 688 . . DOI: 10.1109/CCA.2009.5281106 http://doi.org/10.1109/CCA.2009.5281106 . .
I.O. Pandelidis , , , A.R. Agrawal . . Optimal anticipatory control of ram velocity in injection molding . . Polym.Eng.Sci. , , 1988 . . 28 ( ( 3 ): ): 147 - - 156 . . DOI: 10.1002/pen.760280305 http://doi.org/10.1002/pen.760280305 . .
S.J. Qian , , , T.A. Badgwell . . A survey of industrial model predictive control technology . . Contr.Eng.Pract. , , 2003 . . 11 ( ( 7 ): ): 733 - - 764 . . DOI: 10.1016/S0967-0661(02)00186-7 http://doi.org/10.1016/S0967-0661(02)00186-7 . .
M. Rafizadeh , , , W.I. Patterson , , , M.R. Kamal . . Physically- based model of thermoplastics injection molding for control applications . . Int.Polym.Proc. , , 1996 . . 11 ( ( 4 ): ): 352 - - 362 . . . .
K.K. Tan , , , J.C. Tang . . Learning-enhanced PI control of ram velocity in injection molding machines . . Eng.Appl.Artif.Intell. , , 2002 . . 15 ( ( 1 ): ): 65 - - 72 . . DOI: 10.1016/S0952-1976(02)00032-5 http://doi.org/10.1016/S0952-1976(02)00032-5 . .
K.K. Tan , , , S.N. Huang , , , X. Jiang . . Adaptive control of ram velocity for the injection moulding machine . . IEEE Tran.Contr.Syst.Tech. , , 2001 . . 9 ( ( 4 ): ): 663 - - 671 . . DOI: 10.1109/87.930978 http://doi.org/10.1109/87.930978 . .
D. Tank , , , J.J. Hopfield . . Simple 'neural' optimization networks: an A/D converter, signal decision circuit, and a linear programming circuit . . IEEE Trans.Circ.Syst. , , 1986 . . 33 ( ( 5 ): ): 533 - - 541 . . DOI: 10.1109/TCS.1986.1085953 http://doi.org/10.1109/TCS.1986.1085953 . .
A.E. Varela . . Self-tuning pressure control in an injection moulding cavity during filling . . Chem.Eng.Res.Des. , , 2000 . . 78 ( ( 1 ): ): 79 - - 86 . . DOI: 10.1205/026387600526906 http://doi.org/10.1205/026387600526906 . .
Y. Xia , , , J. Wang . . A dual neural network for kinematic control of redundant robot manipulators . . IEEE Trans.Syst.Man Cybern.B , , 2001 . . 31 ( ( 1 ): ): 147 - - 154 . . DOI: 10.1109/3477.907574 http://doi.org/10.1109/3477.907574 . .
Y. Yang , , , F. Gao . . Adaptive control of the filling velocity of thermoplastics injection molding . . Contr.Eng.Pract. , , 2000 . . 8 ( ( 11 ): ): 1285 - - 1296 . . DOI: 10.1016/S0967-0661(00)00060-5 http://doi.org/10.1016/S0967-0661(00)00060-5 . .
S. Zhang , , , A.G. Constantinides . . Lagrange programming neural networks . . IEEE Trans.Circ.Syst.Ⅱ , , 1992 . . 39 ( ( 7 ): ): 441 - - 452 . . DOI: 10.1109/82.160169 http://doi.org/10.1109/82.160169 . .
Publicity Resources
Related Articles
Related Author
Related Institution
京公网安备11010802024621